Pushback Rack Systems in Kansas City

Kansas City warehouses near the I-35, I-70, and I-435 freight corridors need storage that matches the way orders leave the building. Pushback rack answers one specific question: what if you're losing pallet positions to aisles you don't need for every SKU? Pallets ride nested carts on inclined rails, two to six deep in a single lane, and the driver loads and unloads from one aisle only - the newest pallet in pushes the row back, gravity feeds the next one forward on the way out. Before adding another row, compare what remains accessible, how inventory rotates, and where incoming freight waits. A free warehouse needs analysis starts with your floor plan and storage profile so the next investment solves the handling problem rather than just filling another corner with steel.

It's built for medium-velocity SKUs where you're carrying several pallets of the same item at once. Compared to selective rack, you give up direct access to every pallet in exchange for real density; compared to drive-in, you keep the truck out of the structure and get a faster, gentler cycle. Where pushback loses is strict rotation - it runs LIFO by lane, not FIFO by pallet.

We model pushback next to a selective layout of the same footprint so the position gain and the price per pallet are both on paper before you commit.

The West Bottoms, Executive Park, and Northland represent different warehouse settings within the same freight market. An older building's column grid should not be treated like the open floor of a newer distribution facility. Receiving from I-70 and I-435 also needs staging space that is not counted as permanent storage. We keep those constraints separate when comparing a bulk reserve block with working pick aisles.

We check pallets per SKU before recommending lane depth. A deeper lane does not help if the account only holds two pallets at a time. Cart loading and last-in, first-out retrieval also need to suit the release pattern; dated stock may need another system. Comparing that reserve block with selective rows makes the position gain and loss of direct access visible. The local plan also accounts for access along the I-435, I-70, and I-35 freight corridors, delivery space, and the difference between a receiving window and a storage window. We ask your team to confirm those constraints from the building information and daily schedule.

As a division of Warehouse Equipment & Supplies Co., we put the layout, material list, and installation scope in front of you together. You get a free design consultation, an itemized quote, and installation teams we manage, with one contact for revisions, scheduling, and replacement parts. We explain the tradeoffs before the purchase and keep the approved configuration available for later changes.

Pushback layouts are built around the pallet, not the building. We start by confirming pallet type, footprint, overhang, and load weight, because cart spacing and rail incline follow that profile rather than a generic 48x40 assumption.

Next we set lane depth. Deeper lanes store more, but only pay off if you actually carry that many pallets per SKU - so we compare a two-deep and a four-deep version of the same footprint and show what each does to total positions and to how many pick faces you're left with.

The quote covers frames, beams, rails, carts, and guarding, itemized so you can see exactly what the added density costs per position - the number that matters more than the sticker price. Rails and carts are set and tested at installation, and cart travel is verified in every lane before handover.

You end up with a CAD drawing, capacity ratings, an agreed loading sequence, and a record of components for future expansion.

Before delivery is committed, we review the receiving window, unloading responsibilities, and available staging area with your team. The approved layout and component list are used to agree the installation sequence; a phased approach is assessed against your shipping schedule rather than promised automatically. Any changes to pallet weights, handling equipment, or inventory mix are reviewed before loading the completed system. Keep the configuration and capacity information with the operating team so later beam moves or added levels are checked against the rated arrangement.

Recent Installations

A sample of racking projects completed across the region.

Pushback Rack Questions We Hear Most

Where We Work

Located in Kansas City, we serve the entire KC metro area with industrial pallet racks and warehouse storage solutions.